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At the national and international level, studies have focused on improving oil extraction operations through the use of technologies to reduce oil and almond losses, improve process efficiency and reduce environmental impact. Among the new technologies is dynamic clarification, through which traditional static clarifiers are replaced, accompanied by centrifuges, by three-phase dynamic equipment in which an oil stream, an aqueous stream and sludge (heavy phase) are obtained. This article is aimed at directors, managers and technicians of processing plants and provides the results of a case study in which the effect of changing traditional clarification for dynamic clarification in terms of production, operation, efficiency, industrial and environmental services is compared. The research was developed at the company Extratora Palmeras de Llano SA, located in the municipality of Acacias, Colombia.
The study evaluated the operation of a Tridecanter for 6 months and the results of quality and oil loss, consumption of industrial services, effluent volume and production indicators with historical records available for the plant from its start or compared to previous clarification management (static clarification). It was identified that the dilution required for the Tridecanter type equipment in the processing of press liquor is 1.8 oil / water, which represents a saving of 30% of water used in the present process compared to the 1.4 oil / water dilution oil used for static clarification. Likewise, it was found that the overall water consumption in the process went from 1.22 m³ / t CFF to 0.85 m³ / t CFF (fresh fruit bunch). The steam requirement is reduced by 14%, 595 to 511 kg steam / t CFF. Oil losses in the clarification phase decreased from 0.65% Ac/t CFF with static clarification to 0.45% Ac/t CFF with dynamic clarification. The effluent volume was reduced from 0.75 to 0.45 m3/t CFF. Likewise, the organic load decreased due to the removal of solids performed by the Tridecanter, which is reflected in the decrease in the COD (chemical oxygen demand) concentration, which went from 70,000 to 40,000 mg/l.
Find out more in the full article at the link: http://publicaciones.fedepalma.org/index.php/palmas/article/view/11806
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